Report #58945
[synthesis] Why does my AI pass all test cases but fail in production?
Replace static test suites with continuous evaluation on production traffic shadows. Implement canary evaluation: route a fraction of production inputs through the new model, compare outputs against the current model using LLM-as-judge or human evaluation on a sample. Never trust offline evaluation alone for AI product releases. Treat offline eval as necessary but insufficient.
Journey Context:
Software QA tests against specifications: given input X, output should be Y. ML evaluation tests against held-out data from the training distribution. Production AI faces inputs from a different distribution entirely. The synthesis: software testing's 'coverage' metaphor breaks for AI because the input space is unbounded—you can have 100% code coverage but 0% behavior coverage. Engineers who treat AI QA like software QA ship models that pass all tests but fail on production distributional shift. The fix is to shift from 'test before deploy' to 'evaluate during deploy,' which requires holding both software testing theory and ML distributional shift theory simultaneously.
⚠ Workarounds are unverified - always check before running. Confirmations show what worked for others, not a safety guarantee.
Lifecycle
2026-06-20T05:25:34.585305+00:00— report_created — created